Phương pháp đếm giấy xếp chồng dựa trên sự kết hợp độ cong cực tiểu và phát hiện đỉnh
Laminated sheet detection plays an extreme role in the manufacturing field of sheet products such
as paper, cigarette package, packing box, PCB and so on.The precision of this processing directly
affects the economic benefit of the factory and the subsequent production operation. However, the major
abtacles in this term such as the thickness of paper, material, inhomogeneous illumination, density of
noises still challenge the recent approaches. To overcome these problems, the method which combines
minimum curvature and peak detection is presented. First, the profiles of the stacked papers along the
vertical orientation of the paper are extracted. The curvatures of the profiles then are calculated after
applying Gaussian filter. Later, the central lines of the stacked papers need to be detected. The width
of the region where the curvature is negative represents the thickness of the paper. Afterward, the
positions of stacked papers can be corrected by judging the distance between the two adjacent center
points and the gray features. Finally, the counting result can be acquired by performing peak detection
on the ridge image. Our algorithm can accurately detect the abnormal paper by fusing the gray features
of the stacked papers and the distance of adjacent paper. Experimental results show that the error rate
of our method is less than 0.01% for the paper with the thickness between 0.05 mm and 0.2 mm.
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Tóm tắt nội dung tài liệu: Phương pháp đếm giấy xếp chồng dựa trên sự kết hợp độ cong cực tiểu và phát hiện đỉnh
value is dark overall, resulting in a change in the gray profile curve. The curvature values are all greater than zero. There is no local minimum value, and the point will be missed, so it needs to be corrected. Since the thickness of the paper is constant, the distance between two adjacent sheets should also be within a range. As shown in Figure 3, the center points Z2 and Z6, the center distance d1 (d2) is much smaller than (greater than) the distance between two adjacent center points under normal conditions. To prevent multiple or missing inspections, the paper for the previous step is detected. Further judgment is made at the center point: ideally, the distance d between the center points of two adjacent paper sheets is a sheet thickness Wr plus the width dr of the slit, but since the detected ridge diagram is not an absolute straight line, the actual above, the distance d between two adjacent paper center points should be plus or minus three pixels on the basis of a sheet thickness Wr and a slit width dr, namely: (4) If the detected actual distance ds of two adjacent center points is in the range of d to 2d in the equation (4), and the gray values in the middle 2/32)( 2 )( 2 })(1{ )( dz dP dz Pd zk zf zf + = 3±+= drWrd 25 LIÊN NGÀNH ĐIỆN - ĐIỆN TỬ - TỰ ĐỘNG HÓA Tạp chí Nghiên cứu khoa học - Đại học Sao Đỏ, ISSN 1859-4190 Số 1(64).2019 position of the two adjacent center points and one pixel in the left and right if it is greater than 70, it is considered that a piece of paper has been missed between the detected two center points; similarly, if the ds of two adjacent center points detected are within the range of 2d to 3d in the formula (4), and in the one-third and two-thirds positions of the two adjacent center points and the gray value in the left and right pixels are greater than 70, it is considered that two sheets of paper have been missed between the detected two center points. And so on to judge the situation of missed detection. Fig.3.The relationship of the original profile, filtered profile and curvature If the detected actual distance ds of two adjacent center points is smaller than d in the equation (4), the distance between the point and another adjacent center point is further determined, if the point is adjacent to the two center points. If the sum of the distances is less than d, the point is considered to be the center point of the multi- check and is removed. When it is determined that two adjacent center points have missed a piece of paper, the curvature values of the intermediate positions of the two adjacent center points are reversed; when it is determined that two adjacent center points have been detected, two sheets are missed. For paper, the curvature values of the one-third and two-thirds of the two adjacent center points are reversed; and so on. The curvature value of the missed inspection is treated as in equation (5): The relationship of the original profile Pf(z), filtered profile Pf1(z) and curvature k(z) (Z1, Z2’ (multi- detection), Z2, Z3, Z4, Z5, Z6 (less-detection), Z7 represent the paper center respectively. dr, ds(d1, d2), Wr is the width of the gap, the distance of the two adjacent centers and the width of the paper respectively). +−=+ +−=+ +−=+ )1()1( .... )1()1( )1()1( 22 n k n k n k n k n k n k ss ss ss dndn dd dd (5) Experiments have shown that after calibration, the missing or multi-checked paper can be detected very well. 2.5. Count the paper with peak detection In [14], the detected ridge line results are counted one by one by pixel, which is not only time-consuming, computationally intensive, but also cannot be correctly counted for non-absolute straight lines. In order to prevent inaccurate counting, the ridge line count is used in the peak detection method [15-16]. Fig 4. (a) The acquired ridge line result; (b) Result of the peak detection It can be seen from Figure 3 Pf(z) that the original paper has large fluctuations in the grayscale (b) (a) Z1 Z2 Z3 Z4 Z5 Z6 Z7 26 NGHIÊN CỨU KHOA HỌC Tạp chí Nghiên cứu khoa học - Đại học Sao Đỏ, ISSN 1859-4190 Số 1(64).2019 profile due to some external disturbances such as noise. If the peak value is directly detected, it is easy to cause false detection and multiple inspections. The result of the paper ridge obtained by the minimum curvature method is as shown in Figure 4.(b), and the cross-sectional view is neat and regular, and there is no fluctuation. When the detected ridge diagram appears broken. When cracking or non-absolute straight line, in order to reduce its influence on the detection result, calculate the average value of each ridge line as the value of the ridge line, and then perform peak search on the processed paper ridge line, as shown in Figure 4. For the processed paper ridge diagram, the peak position is the center point of the paper, and the peak number is the stack paper count result. Experiments show that this method can effectively reduce the interference of external noise such as noise, and when the ridge line breaks or the ridge line is non-absolute straight line, it can also reduce its influence on the counting result. 3. EXPERIMENT Paper will inevitably have some abnormal conditions, such as uneven end faces, wide gaps, adhesions and foreign matter, as shown in Figure 5. For the papers of the four anomalies in Figure 4, the fast linear growth algorithm (LSD) [9] and the frequency domain are used in the literature. (a) (b) (c) (d) Fig 5. Abnormal papers ((a), (b), (c) and (d) are the irregular papers, wide-gap papers, sticky papers and impure papers respectively) For the papers of the four anomalies in Figure 5, the fast linear growth algorithm (LSD) [9] in the literature and the combination of frequency domain analysis and correlation metrics [10] and the uncorrected algorithm and the algorithm in this paper are used. Detection, the test results are shown in Figure 6. As can be seen from Fig. 6, for the LSD algorithm in (a), since it is based on the gradient field of the paper image, some of the papers in (a1), (a2), and (a3) are dark, or paper. The change from the gap is not obvious. In the paper (a4), there is foreign matter on the paper to make the gradient change abnormally, so the algorithm will cause some Fig 6. ((a1)-(a4), (b1)-(b4), (c1)-(c4) and (d1)-(d4) are the detectingresult of four kinds of abnormal paper using LSD algorithm, frequency domain analysis and correlation measurement algorithm, our uncorrected algorithm and our algorithm respectively represent the paper that is missed or extra) (a1) (a2) (a3) (a4) (b1) (b2) (b3) (b4) (c1) (c2) (c3) (c4) (d1) (d2) (d3) (d4) 27 LIÊN NGÀNH ĐIỆN - ĐIỆN TỬ - TỰ ĐỘNG HÓA Tạp chí Nghiên cứu khoa học - Đại học Sao Đỏ, ISSN 1859-4190 Số 1(64).2019 papers (a1), (a2) and (a3) to be missed. (a4) For the case of multiple detection; for the frequency domain analysis and correlation metric algorithm in (b), the comb filter used is easy to cause misdetection for paper with local periodic anomaly, and the correlation metric is for weak implicit modal signals. It is easy to cause missed detection, so the algorithm will lead to (b1), (b2), (b3) and (b4) miss detection and multiple detection; (c) in this paper uncorrected algorithm, for paper with abnormal grayscale changes. The paper area may have no minimum value of curvature, such as A in (c1), (c2), (c3), and (c4), which makes it easy to miss the paper. Or a sheet of paper with multiple curvature minimum values, such as B in (c2), which makes it easier to check the paper. The correction algorithm in (d), on the basis of (c), combines the grayscale characteristics of the paper with the information of the distance of the adjacent paper to further judge the detected paper, and fills the missing paper, and the paper that is checked more. Removed, which improves the accuracy of paper detection. At the same time, in order to further verify the accuracy of the algorithm, different types of paper with thickness between 0.05 mm and 0.2 mm are counted. The minimum curvature method combined with peak detection is combined. The method can be effectively counts of different types of paper, wherein, before the correction accuracy is not reached 99.9%, after subsequent counting error rate after correction is less than 0.01%. 4. CONCLUSION Aiming at the problem of stacking paper detection and counting, this paper proposes a method of detecting and counting laminated paper using the combination of minimum curvature method and peak detection. The basic principle is to first obtain the gray cross-section of the stacked paper, pre- process and calculate the curvature; then detect the center point of the paper, and then correct the detected center point by judging the spacing and gray value between the adjacent two center points. Thereby the ridge line results of the stacked paper are obtained, and finally the peak detection is used to count the ridge line results. Experiments show that the algorithm of this paper can significantly reduce the situation of multiple inspection and missed detection of paper, can count many different types of paper, and has high accuracy. The algorithm in this paper has been applied to paper testing instruments. REFERENCES [1]. Hui, Jiang Jin (2015), Study on paper counting based on texture segmentation. pp.135-148. [2]. Wang Xinxin, Xu Jiangwei, Zou Weijin, Liu Yongfeng, Wang Xiuli (2014), Study on TFT-LCD defect detection system[J], Journal of Electronic Measurement and Instrument, pp. 278-284. [3]. Wu C Z, Wang Y N (2015), Research on foreign insoluble particulate detection method for medicinal solution based on machine vision[J], Chinese Journal of Scientific Instrument, 2015,36(7):1451- 1461. [4]. Hou Weiyan,Zhang Liwei et al (2015), Design and implementation of a bar counting measurement system based on image processing[J], Chinese Journal of Scientific Instrument, 2013, 34 (5):1100- 1106. [5]. Petker Denis, Demold(de), et al. (2014), Method and system for touchless counting of stac-ked substrates, especially bundled banknotes [P], United States: US20140147029A1, 20 [6]. Harba Rachid. Ferte La, Saint Aubin (fr) et al, (2010). Card-counting device[P], United States: US 2010/0226576A1. [7]. Wang Fuzhi,Huang Dagui (2009), A paper grain segmentation algorithm based on peak-valley morphology[J], Journal of Electronic Measurement and Instrument, 2009, 23(6): 103-107. [8]. ZHENG Guang, CHEN You-ping, YU Wen- yong, AI Wu (2007), Study on Paper Counting Algorithm Based on Mathematical Morphology [J], Microcomputer Information, 2007, 23(21): 214-215, 261. [9]. Yang Shuo, Peng Shuang, Xiao Changyan (2015), Fast linear growth algorithm for image analysis and counting of laminated papers[J], Computer Applications & Software, 2015,32(9): 188-191. [10]. Dai Wei,Xiao Changyan (2016), Detection of laminated paper quantity based on image frequency domain analysis and correlation measurement[J], Journal of Image and Graphics,2016,21(12): 1644- 1651. [11]. Chen Xuwen, Liu Guixiong, Huang Jian (2015), Image acquisition and surface curvature elimination method for FPC[J], Journal of Electronic Measurement and Instrument, 2015, 29 (6): 895- 900. 28 NGHIÊN CỨU KHOA HỌC Tạp chí Nghiên cứu khoa học - Đại học Sao Đỏ, ISSN 1859-4190 Số 1(64).2019 Pham Thi Dieu Thuy - Pham Thi Dieu Thuy received the B.S. degree in automation from Thai Nguyen University of technology, Thai Nguyen, Vietnam, in 2006 and the M.S. degree in Measurement and Control systems from Ha Noi University of Science and Technology, Ha Noi, Vietnam, in 2010. Her current research interests include medical image processing, machine vision and machine learning. - Email: dieuthuy303@gmail.com - Telephone No: 0986468005 Ha Minh Tuan - Ha Minh Tuan received the B.S degree in automation from Vietnam Maritime University, Hai Phong, Vietnam, in 2005 and the M.S. degree in Measurement and Control systems from Ha Noi University of Science and Technology, Ha Noi, Vietnam, in 2010. His current research interests include medical image processing, machine vision and machine learning. - Email: minhtuanha031@gmail.com THÔNG TIN VỀ TÁC GIẢ [12]. Tao Q, Liu L (2016), Double regional evolution based on level set for image segmentation[J], Electronic Measurement Technology, 2016, 39 (9): 91-95. [13]. Zhang M Y, Chen Z Y, Wang X (2013), Paper counting algorithm based on image texture[J], Optical Technique, 2013, 39(2): 151-156. [14]. Chao Yang, Zengyou He and Weichuan Yu (2009), Comparison of public peak detection algorithms for MALDI mass spectrometry data analysis[J], BMC bioinformatics, 2009, 10(1): 4. [15]. ZHANG Z M, LIANG Y Z, et al (2012), Multiscale peak alignment for chromatographic data sets[J], Journal of chromatography A, 2012, 12(23): 93-106. Nguyen Thi Viet Huong - Nguyen Thi Viet Huong received the B.S. degree in Electrical Engineering Technology from Hung Yen University of Technology and Education, Vietnam, in 2009 and the M.S. degree in Control Engineering and Automation from Hung Yen University of Technology and Education,Vietnam, in 2014. Her current research interests include Control Engineering and Automation. Summary of current work: Lecturer, Faculty of Electrical Engineering, Sao Do University. - Email: nguyenthiviethuong1986@gmail.com - Telephone No: 0989505045 Pham Thi Thao - Pham Thi Thao received the B.S. degree in Electrification and power supply of enterprises from Thai Nguyen university of Technology, Thai Nguyen, in 2002 and the M.S. degree in Automation from Ha Noi University of Science and Technology, Ha Noi, Vietnam, in 2004. Her current research interests include Control Engineering and Automation. Summary of current work: Lecturer, Faculty of Electrical Engineering, Sao Do University. - Email: phamhathao@gmail.com - Telephone No: 0905006188 29 LIÊN NGÀNH ĐIỆN - ĐIỆN TỬ - TỰ ĐỘNG HÓA Tạp chí Nghiên cứu khoa học - Đại học Sao Đỏ, ISSN 1859-4190 Số 1(64).2019 Luong Thi Thanh Xuan - Luong Thi Thanh Xuan received the B.S. degree in Technology Education from Thai Nguyen University of Technology, Thai Nguyen, in 2003 and the M.S. degree in Automation from Thai Nguyen University of Technology, Thai Nguyen, Vietnam, in 2011. Her current research interests include Control Engineering and Automation. Summary of current work: Lecturer, Faculty of Electrical Engineering, Sao Do University. - Email: thanhxuan7980@gmail.com - Telephone No: 0982791980
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